Product Description
Product introduction:
The insulation piercing clamp is applicable to the new cable T-connection products of small capacity power and
lighting power supply systems. The use of puncture clamp is another cable T-connection mode after the cable
distribution box and pre branch cable. It has the characteristics of more safe and reliable power distribution,
simple installation, waterproof, low environmental requirements, maintenance free, and more economical. It
can be used in low voltage power and lighting distribution lines such as high-rise buildings, civil residences,
street lamp power distribution, outdoor overhead lines, etc. It can be installed in shafts and outdoors.
Structure composition and type selection
The puncture clamp is connected by a screw with a torque screw through 2 insulation supports separated up
and down. Two pieces of conductors made of special alloy that can contact the conductor at multiple points are
hidden in the insulation support. The puncture clamp is equipped with torque nut and puncture structure. The
torque nut is used to ensure constant contact pressure, ensure good electrical contact, and together with the
puncture structure, make the installation simple and reliable. During installation, it is only necessary to visually
check whether the torque nut is broken, and whether the wire position is appropriate to ensure reliable quality.
After testing, the contact resistance and line insulation resistance meet the requirements of the construction specifications,
and the temperature rise at the joint part of the loaded power on test run is normal The use of
the puncture clamp has little impact on the mechanical and electrical properties of the trunk line.
Now the puncture clamp has a complete range of models, which can easily meet the T-connection needs of the trunk
line of ordinary power lines.
Product characteristics
Mechanical property: under the action of wire breaking force, the connector has no crack.
Waterproof and insulation performance: the underwater insulation strength is up to 15KV (medium voltage)/6KV
(low voltage). Temperature rise performance: the temperature rise of connector is lower than that of connecting
wire when large current passes through.
Electrical performance: specially made torque bolt ensures constant puncture pressure and good electrical contact.
Easy operation: puncture structure, no need to cut, no need to peel the insulated wire.
Wide scope of application: applicable to copper copper butt joint, aluminum aluminum butt joint, copper aluminum transition,
and reducing conductor connection: low-voltage (1KV), medium voltage (10KV) cable insulation piercing connector.
They are respectively suitable for aerial cable (insulated, bare wire) branch connection, insulated incoming cable branch connection,
building power distribution system branch connection, street lamp power distribution system, etc. Low voltage (1KV), medium voltage (10KV) underground power grid (directly buried, cable trench) special cable insulation piercing connector and accessories. It is mainly used to branch insulated cables in the underground branch
box, and is the best choice for underground engineering of power grid.
Product features 1. The installation space can be ignored. 2. It does not need maintenance and can be installed in narrow spaces such as bridge, box, pipe and cable trench without occupying effective area. 3. The construction speed is extremely fast: it only takes about 3 minutes for each branch. 4. Save time, labor and expense. 5. Only matching ordinary socket wrench can be used for installation. 6. Insulation puncture connection, waterproof and moisture-proof. 7. It is resistant to tension, distortion, vibration, acid and alkali corrosion.
|
Item No. |
Main conductor size(mm2) |
Branch conductor size(mm2) |
Bolts QTY. |
|
TTD051F |
16-95 |
1.5-10 |
1×M8 |
|
TTD101F |
6-54 |
6-35 |
1×M8 |
|
TTD151F |
25-95 |
(2.5)6-35 |
1×M8 |
|
TTD201F |
35-95 |
25-95 |
1×M8 |
|
TTD281F |
120-185 |
10-25 |
1×M8 |
|
TTD282F |
25-95 |
2.5-35 |
1×M8 |
|
TTD2D82F |
25-95 |
2×(6-35) |
1×M8 |
|
TTD301F |
25-95 |
25-95 |
2×M8 |
|
TTD401F |
50-15 |
50-150 |
2×M10 |
|
TTD451F |
120-185 |
70-185 |
2×M10 |
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| Certification: | RoHS, ISO, CE |
|---|---|
| Color: | Black |
| Surface Treatment: | Galvanised |
| Usage: | Electrical Appliance, Motor, Machinery |
| Material: | Aluminum Alloy |
| Type: | C Type |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the steps for replacing existing fastening methods with shaft clamps?
If you are considering replacing existing fastening methods with shaft clamps, here’s a detailed explanation of the steps involved:
- Evaluation and Planning: Start by evaluating the existing fastening methods and assessing the suitability of shaft clamps for your specific application. Identify the reasons for replacing the current fastening method and determine the desired outcomes and performance improvements. Plan the transition process, considering factors such as the number of clamps required, their specifications, and any modifications needed.
- Shaft Preparation: Prepare the shaft by cleaning it thoroughly and ensuring it is free from dirt, debris, and any existing fasteners or fastening elements. If necessary, remove any existing fasteners or components that will be replaced by the shaft clamps.
- Selection of Shaft Clamps: Choose the appropriate shaft clamps based on the requirements of your application. Consider factors such as shaft diameter, material compatibility, load capacity, and any specific features needed for your application (e.g., high-speed rating, corrosion resistance, etc.). Refer to the manufacturer’s specifications and guidelines to ensure proper selection.
- Positioning and Alignment: Position the shaft clamps at the desired locations along the shaft. Ensure proper alignment and concentricity with the shaft and the components being fastened. Use alignment tools or precision measurement instruments as needed to achieve accurate positioning.
- Installation: Install the shaft clamps by following the manufacturer’s instructions. Typically, this involves tightening the clamping screws or bolts evenly and gradually, ensuring that the clamps apply sufficient clamping force without causing deformation or damage to the shaft or components. Use the recommended torque values and tightening sequence provided by the manufacturer.
- Testing and Adjustment: After installing the shaft clamps, conduct thorough testing to ensure proper fastening, alignment, and performance. Check for any excessive vibrations, slippage, or misalignment. Make adjustments as necessary, such as tightening or loosening the clamps, repositioning components, or adding additional clamps for improved stability.
- Monitoring and Maintenance: Regularly monitor the performance of the shaft clamps and the overall system. Inspect the clamps for any signs of wear, looseness, or corrosion. Follow the manufacturer’s recommendations for maintenance, such as periodic inspection, lubrication, or replacement of components.
It’s important to note that the steps for replacing existing fastening methods with shaft clamps may vary depending on the specific application, machinery, and manufacturer recommendations. It’s advisable to refer to the manufacturer’s documentation, consult with qualified engineers or technicians, and follow industry best practices to ensure a successful transition and optimal performance with shaft clamps.
Can I find information on the materials used in manufacturing shaft clamps?
Yes, you can find information on the materials used in manufacturing shaft clamps. The material selection for shaft clamps is crucial as it directly affects their performance, durability, and suitability for specific applications. Manufacturers typically provide information about the materials used in their shaft clamps through various channels. Here are some ways to access such information:
- Manufacturer Websites: Visit the websites of shaft clamp manufacturers. They often provide detailed product specifications and technical information, including the materials used in their clamps. Look for sections like “Product Specifications,” “Material Information,” or “Technical Data Sheets.” These resources will provide insights into the specific materials employed and may include details about their properties, such as strength, corrosion resistance, or temperature tolerance.
- Product Catalogs and Brochures: Many manufacturers distribute product catalogs and brochures that highlight their range of shaft clamps. These materials often contain information about the materials used in the construction of the clamps. You can request catalogs from manufacturers directly or explore their digital versions available on their websites. Catalogs typically provide an overview of the different product lines, along with material specifications.
- Technical Support and Customer Service: Reach out to the technical support or customer service departments of shaft clamp manufacturers. They can provide detailed information about the materials used in their products and address any specific questions or concerns you may have. Manufacturers’ representatives are often knowledgeable about their product materials and can guide you in selecting the right shaft clamps based on your application requirements.
- Industry Publications and Resources: Explore industry publications, journals, or technical resources related to mechanical engineering, industrial applications, or fastening technologies. These sources may include articles or studies that discuss different types of shaft clamps and the materials commonly used in their manufacturing. They can provide valuable insights into the selection and properties of materials for shaft clamps.
- Online Forums and Communities: Engage with online forums, communities, or discussion groups focused on mechanical engineering or industrial applications. These platforms often have professionals, enthusiasts, or industry experts who can share their knowledge and experiences regarding the materials used in shaft clamps. Participating in discussions or posting specific queries can help you gather information and recommendations from a diverse range of perspectives.
When researching the materials used in shaft clamps, it’s important to consider factors such as the application requirements, environmental conditions, and compatibility with other components in your assembly. Understanding the material properties will help you make informed decisions and select shaft clamps that are best suited for your specific needs.
What are the advantages of using shaft clamps in mechanical assemblies?
Using shaft clamps in mechanical assemblies offers several advantages that contribute to the overall performance, efficiency, and reliability of the system. Here are some key advantages of using shaft clamps:
- Secure and Reliable Connection: Shaft clamps provide a secure and reliable connection between the shaft and other components in a mechanical assembly. They help prevent unintentional movement or slippage of the shaft, ensuring that the components remain properly aligned and engaged.
- Easy Installation and Adjustment: Shaft clamps are typically designed for easy installation and adjustment. They often feature user-friendly mechanisms such as screws, levers, or cams that allow for quick and precise tightening or loosening of the clamp. This facilitates efficient assembly and adjustment processes.
- Versatility: Shaft clamps are available in various sizes and designs, making them suitable for a wide range of shaft diameters and configurations. They can accommodate different types of shafts, including round, square, or hexagonal shapes. This versatility allows for flexibility in assembly designs and component selection.
- Component Protection: By securely clamping the shaft, these clamps help protect the connected components from excessive movement or vibration. They minimize the risk of damage or wear on the shaft and other components, leading to extended component lifespan and improved overall system durability.
- Adjustability for Alignment: Shaft clamps with adjustable features allow for precise alignment of components. They enable fine-tuning of the relative positions of gears, pulleys, couplings, or other elements connected to the shaft. This helps optimize the performance and efficiency of the mechanical assembly.
- Quick and Easy Maintenance: Shaft clamps simplify maintenance tasks by providing convenient access to the shaft and connected components. When maintenance or repairs are required, the clamps can be easily loosened, allowing for swift disassembly and reassembly without the need for complex tools or extensive downtime.
- Cost-Effectiveness: Shaft clamps are generally cost-effective solutions for securing shafts in mechanical assemblies. They are relatively affordable compared to alternative methods such as rigid couplings or custom-designed connections. Additionally, their ease of installation and adjustment can save time and labor costs during assembly and maintenance processes.
- Compatibility: Shaft clamps can be used with a wide range of materials, including metal, plastic, or composite shafts. This allows for compatibility with different types of shafts and facilitates integration into diverse mechanical systems.
Overall, the use of shaft clamps in mechanical assemblies provides a reliable, versatile, and cost-effective solution for securing shafts and ensuring proper functioning of connected components. Their ease of installation, adjustment, and maintenance make them valuable components in a wide range of applications across various industries.
editor by Dream 2024-04-24