China Customized CNC turning machining aluminum stainless steel Set Screw Clamping Shaft Collar diy shaft collar

Condition: New
Warranty: None
Applicable Industries: Other
Weight (KG): 0.5
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Not Available
Marketing Type: \
Warranty of core components: \
Core Components: none
Structure: Other, set screw type
Material: aluminum
Coatings: \
Torque Capacity: \
Model Number: Shaft Collar,
Product name: Shaft Collar
Process: cnc machining Turning
Tolerance: 0.01-0.05mm
MOQ: 1 Piece
Packing: Customized
Keyword: stainless steel shaft collar
Service: OEM\ODM
Delivery: 5-15days
After Warranty Service: No service
Port: ShenZhen

Have you met the following troubles when you were looking for a partner who can provide a customized processing service? Don’t worry, We are specializing in sheet metal fabrication and CNC machining & turning service, below is our introduction for your reference. We have a professional engineering team with an average industry experience of more than 3 to 5 years. Are you ready to request a quotation for your own parts? Select an engineer that matches your project for a one-on-1 discussion, quotation and solution will be provided on the same day!! Product description ?

Product NameCustomized stainless steel Shaft Collar
Tolerance+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form.
MOQLow MOQ Start 1 Pcs ( No need mold cost ), Many Customers found us make prototype product to save Investment Funds for Pre-R&D and Market Testing.
Sample CostFree of Sample Cost. Normally is USD 35~110 per Style Of Special Design We Need Sample Charge, Can Refund when You Have Official Bulk Order.
Delivery Time1-25 days after order with prepayment based on product structure and quantity.
Get a Free Quotation via Us >>> Go
The following are the Sheet metal parts for your reference which we made before. If you have a new project, please provide me your customized processing requirements and drawings. Product processing capacity ? 1, Main Materials
Stainless SteelSS201,SS301,SS303, SS304, SS316, SS416 etc.
Steelmild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
BrassHPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
CopperC11000,C12000,C12000, C36000 etc.
AluminumAL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
IronA36, 45#, 1213, 12L14, 1215 etc.
PlasticABS, PC, PE, POM, Nylon, PP, Peek, etc.
2, Surface Treatment
Stainless SteelPolishing, Passivating, Sandblasting, Laser engraving
SteelZinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated.
Aluminum partsClear Anodized, Color Anodized, Sandblasted Anodized, Chemical Film, Brushing, Polishing.
PlasticPlating gold (ABS), Painting, Brushing (Acrylic), laser engraving
3, Application
Agricultural equipmentComputing equipmentAutomobile industryArmament
Medical / dental instrumentsMeasuring instrumentsMiscellaneous equipmentTextile equipment
Pharmaceutical industryPumps and general connectionsPetrochemical industrySafety equipment
Industrial valvesFixing and movable equipmentPharmaceutical industryGeneral machinery
Orthopedic implantsFood and beverage processingInstrumentation equipmentSanitary fittings
4, Technical SupportBERGER Group is a professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID, SketchUp. 3D max WORKS and other 2D & 3D software. We are CZPT to design, develop, produce and deliver your PO according to your drawings, samples, or just an idea. control of non-standard products and OEM products.5, Quality Control1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)2) Checking the details before the production line operated3) Have a full inspection and routing inspection during mass production—In-process quality control(IPQC)4) Checking the goods after they are finished—- Final quality control(FQC)5) Checking the goods after they are finished—–Outgoing quality control(QC)>>>Click to send your design for more information<<< Here are the inspection reports before every shipment. Buyers Reviews Company Introduction The best way to avoid your loss is to choose usHangZhou Bergek engineer team has more than 8 years of engineering experience on average (sheet metal fabrication, CNC machining part, enclosure, bracket, chassis design, internal functional parts of products), fluent in English and effective communication ,Improve communication efficiency and save time for customers The leader of our enterprise is an Engineer, based on honesty and trustworthiness, and strict control the product quality and technology strictly, so as to avoid your worries in the future. High quality, on-time delivery, professional design, and one-stop service are the reasons for our long-term cooperation with famous customers HAN ‘s LASER, Formlabs, Samurai, Baxter, VELKASE, etc. As long as you give us the functionality, performance, or even the idea of the product, we can change the product from the idea to reality. Welcome to consult immediately Corporate philosophy: All problems end with us FAQ Q:Is your organization committed to the concept of total quality management?
A:Yes, no matter in laser cutting, bending, or CNC machining, the workers will conduct the first sample inspection and random inspection during the processing to ensure the quality of the products
Q:How many checks are performed on a project?A:Usually, products will go through the following 4 inspections: incoming inspection, production first inspection, sampling inspection, and pre-shipment inspection. Among them, sampling inspection will be conducted multiple times.

Q:Will you be CZPT to work with our engineering team to review drawings and provide quick, estimated pricing for desired changes?A:Yes, our engineers respond very quickly. If there is anything to be modified in the product, we can offer you a new price as soon as you tell us.

Q : What’s kinds of information you need for a quote?A : Kindly please provide the product drawing in PDF,and will be better you can provide in .dwg / .stp / . iges / .stl , Send drawing.

Q:Is the material ROHS compliant?A:Yes

Q:Will your company sign an NDA?A:Yes

The final interpretation is owned by our company

What Is a Shaft Collar?

A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Shaft Collar

Sizes

There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.

Functions

A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.

Types

There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Shaft Collar

Dimensions

Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.

Stainless steel

A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Shaft Collar

Quick-clamp shaft collars

Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
China Customized CNC turning machining aluminum stainless steel Set Screw Clamping Shaft Collar     diy shaft collarChina Customized CNC turning machining aluminum stainless steel Set Screw Clamping Shaft Collar     diy shaft collar
editor by czh2023-02-08